EV Battery

Manufacturing Solutions

Our goal is to continuously optimize the manufacturing equipment and develop new types of equipment for new materials and battery technologies, to provide our clients with the ability to manufacture high-performance batteries.

OVERVIEW

Solutions

Upgrade Cell Manufacturing

As electric vehicle becomes a global trend, battery enterprises are facing dual challenges in international competition, which primarily stem from high-quality manufacturing under mass production and new process development based on new materials and battery technologies. We create long-term value for battery production and accelerate its manufacture with our high-quality, automated and intelligent equipment, improving performance, conformity, safety, and recurrent durability.

  • Coating, Calendering and Slitting Solutions
  • Laser Notching Solutions
  • Laser Ablation Solutions
  • Laser Notching & Winding Solutions
  • Intelligent Solutions for Assembly Line
  • Solutions for the Top-Cover Assembly of the Battery
  • Auto Battery Baking Solutions
  • EV Battery Module/Pack
  • Laser Plastic Welding
  • Coating & Calendering & Slitting Manufacturing Solutions

    Pre-stage LIB manufacturing involves coating, calendering, and slitting processes that are crucial for the battery's energy density and safety. The integrated equipment incorporates multiple innovative technologies to efficiently address shaking, crinkling, and other industrial challenges, providing our clients with highly efficient, reliable pre-stage equipment that is convenient to maintain.

    • Cathode coating
      Cathode coating
    • Anode coating
      Anode coating
    • Primer coating
      Primer coating
    • Calendering
      Calendering
    • High efficiency
      Wide width and high-speed operation significantly improve production efficiency.
    • Numerous technological innovations
      Double-sided simultaneous primer coating. Advanced drying technologies of full infrared drying and laser-assisted composite drying for anode enhance energy utilization efficiency and reduce equipment footprint. Calendering technology with thermal roller process and servo-hydraulic closed-loop nip gap control effectively reduce electrode scrap generation. In-line roller surface laser cleaning technology enables non-stop operation with zero damage to the roller substrate.
    • Low failure rate
      High-precision tension and speed control, combined with simulation-enhanced rigidity and an online consumable management system, ensure greater operational stability.
  • Laser Notching Solutions

    The equipment is used to achieve the functions of tab notching, V-angle cutting, and cross cutting, addressing post-processing issues such as burr formation and coating delamination. By overcoming speed limitations, it significantly enhances both battery safety and production efficiency.

    • Anode and cathode electrode cutting
      Anode and cathode electrode cutting
    • Cross-sectional & longitudinal-sectional view of cathode aluminum foil
      Cross-sectional & longitudinal-sectional view of cathode aluminum foil
    • Cross-sectional & longitudinal-sectional view of anode copper foil
      Cross-sectional & longitudinal-sectional view of anode copper foil
    • Mature notching process
      Solve issues during electrode notching such as burrs, foil exposure, coating detachment, and dust collection.
    • Support notching of multiple tab shapes and various electrode widths
      Integrate tab notching, V-angle cutting and cross cutting functions; compatible with various electrode widths.
    • Prime notching quality
      Featured by stable process, excellent notching conformity and high production efficiency.
    • Integrated design to lower the cost
      Highly integrated in process design to reduce processing costs.
  • Laser Ablation Solutions

    Hymson's laser ablation solutions remove the coating layer in the battery tab area to optimize the current conduction path within the cell. It enables high-rate fast charging, high-current discharge, and the implementation of high-density thick electrode processes, while overcoming the pain points of conventional methods such as contamination, damage, and low efficiency.

    • Ablation of anode coating area
      Ablation of anode coating area
    • Ablation of cathode coating area
      Ablation of cathode coating area
    • Prime ablation quality
      Optimization of key process parameters, including the power, frequency, and pulse-width of laser ablation, to improve the ablation effect.
    • High ablation accuracy
      Exclusive laser software allows highly accurate control of the ablation slots, ensuring consistent ablation performance.
    • Customized ablation for multi-tabs
      Compatible with widths from 35-670mm and various blueprints. Support customized multi-tab ablation configurations.
  • Laser Notching & Winding Solutions

    Applicable to both cylindrical and prismatic cells employing winding processes. Integrated design of tab notching and cell winding significantly reduces multiple costs for clients.

    • Prismatic Aluminum-Case Wound Cell
      Prismatic Aluminum-Case Wound Cell
    • Steel shell cylindrical cell
      Steel shell cylindrical cell
    • Dynamic matching for notching
      Using optimal algorithms, dynamic synchronization of notching ensures stable mass production.
    • High-precision control of electronic CAM tracking cutting
      Patented cutter structure design and precise tracking-cutting algorithm ensure cutting accuracy.
    • Constant linear velocity control
      Uniform linear velocity winding with variable-diameter mandrel achieves stable tension fluctuation and automatically adjusts tab alignment.
  • Intelligent Solutions for Assembly Line

    Hymson will gradually realize the advanced manufacturing transition from 12 PPM to 20 PPM, to 22 PPM and to even higher capacity.

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      Prismatic Battery
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      Blade Battery
    • Highly accurate laser control technology
      Response time<5 us; Motion accuracy<5 μm; Frequency>10M Hz
    • Highly accurate fixture design
      Realize high speed and highly accurate assembly during the changing and positioning of the fixture
    • Robot visual technology
      High speed inspection CT≤10 ms; Accuracy≤0.02 mm; Yield≥99.5%
    • Digital twin 3D visualization technology
      Improve the user experience by the visualization of equipment status and the intelligent interaction of information.
  • Solutions for the Top-Cover Assembly of the Battery

    Improve the top-cover stability and yield of the EV battery and energy storage battery.

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      Prismatic Battery Top Cover
    • Excellent welding performance
      Reduce sparks; Excellent welding effect; High stability
      WDD real time monitoring of energy fluctuation during welding
    • High UPH
      30PPM
    • High compatibility
      Width: 20~85 mm; Length: 170~300 mm
    • Easy for Maintenance
      Small floor space allows shorter time for mode changing
  • Auto Battery Baking Solutions

    The equipment is used for the baking process of batteries (pouch, prismatic & cylindrical), which enables automatic production of battery loading, baking, cooling and unloading. With its flexible design, the entire solution can be easily changed, and with its integrated intelligent control system, the system performs real-time monitoring of the operation status of each module, ensuring the stability and safety of operations. In addition, a range of safety measures are implemented to ensure the safety of personnel and equipment.

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      Prismatic Battery
    • High Automation
      Robots carrying & loading to improve efficiency
    • High Efficiency
      The application of robot grippers, automatic scheduling systems, logistics simulations, and other key technologies improves the efficiency of the entire production line. Using contact heat can ensure close distance between the battery and the heating plate, thus reduce heat loss and improve baking efficiency. The original internal circulation air cooling provides fast and efficient cooling.
    • High Flexibility
      Modular design of the equipment allows it to be rearranged according to the plant layout on-site. In addition, each module can operate independently without interfering with the others so as to increase the production capacity.
  • EV Battery Module/Pack Solutions

    With the core technologies of units modularization, robot control, welding control and quality inspection, visual inspection, intelligent dynamic compensation, multi-axis motion control and AGV scheduling, Hymson has created a intelligent manufacturing solution for EV battery module/PACK, which has overcome the problems of imperfect industrial production automation, poor detection capability, weak battery consistency and stability, and significantly improved the production efficiency and product quality of battery modules/pack (PACK).

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      EV Battery Module Pack
    • High Automation
      Application of new technologies such as robotics, lasers, visual recognition, automatic tightening, and leakage testing can improve the efficiency and productivity of production lines.
    • High Efficiency
      Using virtual commissioning to improve production efficiency, reduce on-site commissioning costs, and shorten on-site commissioning cycles. AI welding system is used to visualize, monitor, and control quality in the design, processing, inspection, and motion phases.
    • High Flexibility
      Modular and flexible design can meet the compatibility and production rate of production line
    • Highly Accurate Simulation Technology
      Create a large arithmetic center, using 3D simulation technology to simulate assembly processes, ergonomics, and robot operations; using simulation technology to test equipment, speed up equipment application, shorten R&D cycles, and achieve rapid and stable output over time.
  • Laser Plastic Welding

    Suitable for components such as cell insulation films, battery housings, and cooling system piping, achieving high-precision welding to ensure battery safety and longevity.

    • Insulation film
      Insulation film
    • Plastic Battery Housing
      Plastic Battery Housing
    • Explosion-Proof Valve
      Explosion-Proof Valve
    • Precision Encapsulation
      Non-contact welding to prevent damage to the internal structure of the cell, ensuring consistent battery performance.
    • Efficient Production
      Supports multi-laser synchronous processing, significantly reducing cycle times and enhancing production line efficiency.
    • Clean & Contamination-Free
      The welding process does not damage electronic components, meeting the cleanliness requirements of battery production clean rooms.
PRODUCTS

Main Products

A solution based on advance technologies and mature application experiences, which covers the complete stages of lithium battery manufacturing.

  • Coating, Calendering and Slitting Solutions
  • Laser Notching Solutions
  • Laser Ablation Solutions
  • Laser Notching & Winding Solutions
  • Intelligent Solutions for Assembly Line
  • Solutions for the Top-Cover Assembly of the Battery
  • Auto Battery Baking Solutions
  • EV Battery Module/Pack
  • Laser Plastic Welding
PARTNER

Partner

Hymson contributes to the highly efficient and stable development of its partners and to optimizing the material transformation efficiency and energy use.

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