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Customer Name无锡市生辉机械制造有限公司
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Case Location江苏无锡
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Customer Pain Points
生辉机械在机械加工行业拥有较强优势,主打结构件和钣金件加工制作,但随着业务范围的扩大,结构件订单日趋增加,传统的加工管材大概需要十几道工艺(锯床下料、钻床打孔等),加工工序繁琐,人力投入成本高,加工效率和质量很难得到保证,产量也很难满足。受限于传统设备的加工能力,企业的订单类型和数量也受到较大限制。
海目星了解到生辉机械的生产现状,给出了专业的解决方案:用激光加工设备替代传统加工设备。生辉机械总经理吴总在现场实地参观考察海目星激光切管机的生产使用情况,并从多家客户的高度评价中对海目星激光品牌产生了信任,并于2022年5月同时购入一台TP6026三卡盘重载激光切管机,凭借稳定高效的切割,解决了生辉机械的生产难题。
“引入了这台3000W三卡盘重型激光切管机后,搭载自动上下料,实现了自动化加工生产。现在每天我们能切700根左右的圆管、200根左右的角钢,生产计划性比以前更强,效率更高,成本更低了”,生产部的陈经理介绍道,“同时机器运行非常的稳定,基本上无技术问题,产品加工工艺也衔接得很完善。我们采用氮气切割,成品(结构件、钣金件)无毛刺,内壁挂渣少,切割面光滑,完全不需要二次加工。加上搭载了自动上料装置,实现管材上料—切割、打孔—成品下料全程自动化,大大节省了时间,提高了生产效率,现在生产车间的同事都轻松了不少”。
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Customized Laser Tube Cutting Machine
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Professional chucks with large clamping force and fully sealed rear chucks with good dustproof effect.
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Special for long tube and heavy tube cutting, high cutting precision, can achieve "zero length of cutting residue".
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The auxiliary support adopts servo follow-up to effectively prevent the pipe from swaying from side to side when rotating at high speed,thus guarantees the precision of turning during cutting.
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Full penetration three chucks, four chucks collaborative linkage, can achieve real zero cutting residue, improve material utilization.
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Modular design for loading and unloading, Realize different combination of different tubes and meet different degrees of customization.
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Perfectly equipped with optional semi-automatic and fully automatic loading mechanism, high degree of automation, loading and unloading length can be customized.
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Standard Laser Tube Cutting Machine
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Professional tube cutting, high precision, high speed cutting and fast acceleration.
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Wide range of processed pipe diameters and types: Circular Tubes:Φ10mm~Φ220mm Square Tubes and Rectangular Tubes:□10mm~□150mm
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Automatic pneumatic fully enclosed chuck with clamping force up to 300kg, industry leading.
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High-speed, high-precision modules to improved performance and processing accuracy.
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Slanting pendulum reducer support to effectively prevent flinging during pipe cutting.
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Short length of cutting residue, offside cutting function to maximize tube utilization.
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Master6000T bus control system with rich functions.
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Optional unloading device, automatic loading device, nesting software to improve production efficiency.
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Professional Laser Tube Cutting Machine
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Professional laser cutting machine with large range of pipe diameters and many types of processing, strong applicability.
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The pneumatic, fully sealed, integral type chuck is more stable,with large clamping force, high machining precision and prominent effect of dust prevention,leading the industry.
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Tube follow-up auxiliary support, effectively guarantee cutting accuracy.
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Standard servo follow-up unloading, more accurate and efficient.
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Standard configuration containing nesting software for more intelligent and efficient production and machining.
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Brand new Master6000T bus professional tube cutting system integrates multiple tube cutting functions
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Short length of cutting residue, offside cutting function to maximize tube utilization.
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Optional full-automatic/semi-automatic loading system for reducing labor cost
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